10 Best Sawzall Blade For Cutting Exhaust Pipe (2024 Update)

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When it comes to cutting exhaust pipes, using a sawzall blade is a popular choice. However, not all blades are created equal, and choosing the right one can make a big difference in the quality of your cut and the lifespan of your tool. Here are five key points to consider when looking for a sawzall blade for cutting exhaust pipe:

1. Blade Material: Look for blades made from high-quality materials such as bi-metal or carbide, which can withstand the high heat and friction generated when cutting through metal.

2. Tooth Count: The number of teeth on a blade can affect the speed and smoothness of your cut. For cutting exhaust pipes, a blade with 14-18 teeth per inch (TPI) is a good choice.

3. Blade Length: The length of your blade should match the diameter of the exhaust pipe you are cutting. A blade that is too short may not be able to make a clean cut, while a blade that is too long may be difficult to maneuver.

4. Compatibility: Make sure the blade you choose is compatible with your sawzall model. Not all blades fit all tools, so check the manufacturer's specifications before making a purchase.

5. Price: While it may be tempting to go for the cheapest blade you can find, investing in a high-quality blade can save you money in the long run by lasting longer and producing better results.

By considering these key points, you can find a sawzall blade that will make cutting exhaust pipes a breeze.

10 Best Sawzall Blade For Cutting Exhaust Pipe

1. Dewalt Flexvolt 60v Max* Pipe Threader Kit, Die Heads (Dce700x2k)

The DEWALT FLEXVOLT 60V MAX* Pipe Threader Kit, Die Heads (DCE700X2K) is a high-performance tool designed for demanding applications that require cordless power without the hassle of power cords. It features a powerful brushless motor that delivers FLEXVOLT cordless power for long runtime in demanding applications.

One of the key features of the DEWALT FLEXVOLT 60V MAX* Pipe Threader Kit is its anti-rotation E-Clutch™ system. This is a Perform & Protect trade; feature that increases user control and helps prevent kickback during use. The system is designed to detect the motion of the tool and stop the motor if it detects a sudden change in direction, reducing the risk of injury.

The DEWALT FLEXVOLT 60V MAX* Pipe Threader Kit comes with a 9.0Ah oil-resistant glass-filled nylon battery housed in a latched and sealed battery box. This provides added protection from cutting oils and other contaminants that can damage the battery. The battery is designed to last longer and provide more power than traditional cordless tool batteries.

The Patent Pending pipe Clamp depth gauge is another innovative feature of the DEWALT FLEXVOLT 60V MAX* Pipe Threader Kit. This feature allows users to quickly and easily set up the tool for use. It also helps ensure that the threads are cut to the correct depth, which is important for ensuring a secure and leak-free connection.

The DEWALT FLEXVOLT 60V MAX* Pipe Threader Kit also features a Clamp with die arm that allows users to start threads without direct contact with the die head. This helps prevent damage to the die head and ensures a more accurate and consistent thread.

Overall, the DEWALT FLEXVOLT 60V MAX* Pipe Threader Kit is a powerful and versatile tool that is designed to handle even the most demanding applications. Its cordless design and innovative features make it a great choice for professionals who need a reliable and efficient pipe threader.

2. 25-Pack 9" Diablo Steel Demon Bi-Metal Reciprocating Saw Blades For Medium Metals (1/16-5/16) With 14/18 Tpi.

The 25 Pack 9 inch 14/18 TPI Diablo Steel Demon Bi-Metal Auto Dismantling Reciprocating Saw Blades is a high-quality product designed for efficient and effective cutting through steel and other metals. This product is ideal for a wide range of applications, including auto dismantling, fire & rescue, construction, demolition, and more.

Crafted with bi-metal construction, these reciprocating saw blades deliver maximum performance and durability, making them the go-to choice for professionals and DIY enthusiasts alike. With a combination of high-speed steel teeth and a flexible alloy steel backing, these blades are able to withstand extensive use and provide long-lasting cutting power.

The Perma-Shield coating on these blades provides added protection against wear and tear, ensuring a longer-lasting superior cutting life. The coating is designed to protect the blades from heat, corrosion, and other factors that can cause damage and degradation over time.

The 25 pack of these blades provides a cost-effective solution for those who need to cut through medium metals ranging from 1/16 to 5/16 inches. This pack is designed to provide enough blades for multiple uses, ensuring that you always have a spare on hand when you need it.

This product also comes with a 1-year limited warranty, providing peace of mind for those who want to ensure that their investment is protected. With its high-quality construction, durable design, and superior cutting power, the 25 Pack 9 inch 14/18 TPI Diablo Steel Demon Bi-Metal Auto Dismantling Reciprocating Saw Blades is a must-have for anyone who needs to cut through steel and other metals.

3. Ezarc 6-Inch Carbide Reciprocating Saw Blade For Thick Metal, Cast Iron, Alloy Steel – 3 Pack, 8tpi Endurance.

The EZARC Carbide Reciprocating Saw Blade R678HM Endurance is a high-quality saw blade designed for cutting through tough metals such as cast iron, alloy steel, and thick metal. This blade is specifically engineered with carbide technology, which offers up to 50 times longer life than bi-metal reciprocating saw blades. The carbide teeth are precision ground and individually welded, providing the ultimate flexibility and impact strength required for heavy-duty demolition work.

The 8 teeth per inch teeth design is ideal for cutting all kinds of metal in tough applications, including high-alloy construction steels, stainless steels, rebar, and car beams. The blade is also designed for ultimate cutting performance, making it easy to cut advanced materials where bi-metal blades fail quickly, such as stainless steels, high-alloy steels, or hardened steels.

The EZARC Carbide Reciprocating Saw Blade R678HM Endurance is designed to tackle even the toughest materials, providing ultimate durability and longevity. The blade dimension is 6 inches with 8 TPI metal cutting (3/16 in. -1/2 in.), and the 1/2 inch universal shank fits all major sawzall saws such as Bosch, Milwaukee, Black&Decker, Hitachi, Makita, Metabo, Dewalt, Porter Cable, Skil, Rockwell, and more.

Whether you are a professional contractor or a DIY enthusiast, the EZARC Carbide Reciprocating Saw Blade R678HM Endurance is an essential tool for your workshop. With its high-quality carbide technology and heavy-duty design, this blade is perfect for cutting through tough metals and providing ultimate cutting performance. Choose the EZARC Carbide Reciprocating Saw Blade R678HM Endurance for a reliable and long-lasting saw blade that will meet all of your metal cutting needs.

4. 4-Pack Hard Alloy Saw Blades For Demolition Masonry Reciprocating Cutting Of Wood, Porous Concrete, And Brick.

The Saker Saw Blade-Demolition Masonry Reciprocating Hard Alloy Saw Blades is a combination pack consisting of four pieces of high-performance saw blades designed for extreme cutting in construction, renovation, and demolition work. It is suitable for cutting various materials including (nail-free) wood, brick, porous concrete (aerated concrete), limestone, cement composite boards, drywall, plaster, plastic, masonry, and similar materials.

These reciprocating saw blades feature large tooth pitches of 2TPI, which make for accurate and easy cutting. The carbide teeth are designed for cutting highly abrasive mineral-based materials, and in combination with the large tooth pitches, provide a quick and precise cutting edge. This results in high precision cutting results that are perfect for professional use.

The Saker Saw Blade is durable and heat-resistant due to the bi-metal blade in combination with the tiny carbide teeth. It is extremely impact-resistant, which guarantees long endurance even when used in high-performance applications. This feature makes it possible to cut through the toughest materials with ease and without damage to the blade.

This saw blade has multiple functions, making it a versatile tool for various applications. It can be used for construction, renovation, or demolition work, and is suitable for a wide range of cutting tasks. It is ideal for cutting through materials such as wood, brick, porous concrete, limestone, cement composite boards, drywall, plaster, plastic, masonry, and similar materials.

It is important to note that the Saker Saw Blade should not be used to cut concrete with stones, hard stones, fine branches of trees, and other similar materials. This is because the blade may not be able to withstand the impact and may get damaged.

In conclusion, the Saker Saw Blade-Demolition Masonry Reciprocating Hard Alloy Saw Blades is a high-performance tool designed for extreme cutting in construction, renovation, and demolition work. It is durable, heat-resistant, and impact-resistant, making it perfect for cutting through tough materials like wood, brick, porous concrete, limestone, cement composite boards, drywall, plaster, plastic, masonry, and similar materials. With its large tooth pitches and carbide teeth, it ensures high precision cutting results that are ideal for professional use.

5. 5 Pack Of 9" Bi-Metal Reciprocating Saw Blades With 18 Tpi For Thick Metal Cutting.

Caliastro's 9-Inch Thick Metal Cutting Reciprocating Saw Blades are a must-have for any professional looking for a reliable and durable solution for cutting through thick metals. The pack includes five blades, each designed to cut through metals up to one-half inch in thickness with ease.

These professional-grade blades are made from high-quality Bi-Metal, which is engineered to provide faster cutting and added durability. The blades are perfect for cutting black pipe, conduit, cold rolled steel, rebar, angle iron, and other metals.

One of the key features of these blades is their 0.05” thickness, which minimizes bending and breaking, ensuring a longer lifespan. The precision-set teeth offer smooth cuts, making it easier for professionals to get the job done quickly and efficiently.

These blades are compatible with all major reciprocating saw brands such as DeWalt, Makita, Ridgid, Milwaukee, Porter & Cable, Skil, Ryobi, Black & Decker, Bosch, Hitachi, and more. Professionals can be assured that these blades will work seamlessly with their existing tools.

The pack includes a durable clear plastic storage case that is designed to keep the blades safe and secure in a tool bag. The case won't come apart, meaning the blades can be easily transported to and from job sites without the risk of losing them.

Overall, Caliastro's 9-Inch Thick Metal Cutting Reciprocating Saw Blades are an excellent investment for professionals looking for a reliable and durable solution for cutting through thick metals. With their Bi-Metal construction and precision-set teeth, these blades are guaranteed to provide fast and efficient cuts every time.

6. Borla 140017 Corvette Cat-Back "s-Type" System Exhaust

The Borla 140017 Corvette Cat-Back "S-Type" System Exhaust is a high-performance exhaust system designed for the Chevrolet Corvette. This product is made of aircraft quality stainless steel, which ensures that it is resistant to corrosion and fatigue, even during high-performance use.

The Borla 140017 Corvette Cat-Back "S-Type" System Exhaust is designed to provide a significant performance boost to your Chevrolet Corvette. The exhaust system is engineered to increase the flow of exhaust gases, which reduces back pressure and allows your engine to breathe more efficiently. This improved airflow increases horsepower and torque, giving your vehicle a more aggressive sound and feel.

One of the key features of this product is its construction. The Borla 140017 Corvette Cat-Back "S-Type" System Exhaust is constructed of aircraft quality stainless steel, which is known for its durability and resistance to corrosion. This means that the exhaust system will last longer and perform better than other exhaust systems made from less durable materials.

Another benefit of this product is its ease of installation. The Borla 140017 Corvette Cat-Back "S-Type" System Exhaust is designed to fit directly onto your Chevrolet Corvette without any modifications, making installation fast and easy. The exhaust system also comes with all the necessary hardware and instructions, so even those with minimal mechanical experience can install it quickly and easily.

In addition to its performance benefits, the Borla 140017 Corvette Cat-Back "S-Type" System Exhaust also has a unique sound. The exhaust system is designed to produce a deep, throaty sound that is sure to turn heads. This sound is achieved by using Borla's patented multi-core technology, which creates a unique sound without sacrificing performance.

Overall, the Borla 140017 Corvette Cat-Back "S-Type" System Exhaust is an excellent upgrade for those looking to improve the performance and sound of their Chevrolet Corvette. Its durable construction, easy installation, and unique sound make it a top choice for Corvette enthusiasts who demand the best.

7. 25-Pack 6" Steel Demon Bi-Metal Reciprocating Saw Blades For Medium Metals

The 25 Pack 6 inch 14/18 TPI Diablo Steel Demon Bi-Metal Auto Dismantling Reciprocating Saw Blades are a high-quality cutting tool designed for maximum performance and durability. These blades are made from a bi-metal material which combines the strength and durability of high-speed steel with the flexibility and resilience of carbon steel.

These reciprocating saw blades are designed for use in cutting through Steel and other Metals, making them an ideal choice for professionals in various industries such as Auto Dismantling, Fire & Rescue, Construction, Demolition and more. The blades are capable of cutting through medium metals ranging from 1/16 to 5/16 inches in thickness.

One of the key features of these Diablo Steel Demon Bi-Metal Auto Dismantling Reciprocating Saw Blades is their Perma-Shield Coating. This coating protects the blades from heat, friction, and corrosion, ensuring a longer-lasting, superior cutting life. The coating also reduces pitch build-up, making it easier to cut through tough materials.

The 25 Pack 6 inch 14/18 TPI Diablo Steel Demon Bi-Metal Auto Dismantling Reciprocating Saw Blades come with a 1-year limited warranty, providing peace of mind for professionals who rely on these blades for their work. With 25 blades in each pack, users can be confident that they will have an ample supply of blades on hand for their cutting needs.

Overall, the Diablo Steel Demon Bi-Metal Auto Dismantling Reciprocating Saw Blades are an excellent choice for professionals who require a high-quality, durable cutting tool. With their Perma-Shield Coating, superior cutting life, and 1-year limited warranty, these blades are a reliable investment for anyone in need of a dependable and efficient cutting solution.

8. Ingersoll Rand 429 Air Reciprocating Saw – Heavy Duty With Lock Out Lever, 6 Blades, Positive Blade Retainer, 10,000 Strokes Per Min – Silver.

The Ingersoll Rand 429 Air Reciprocating Saw is a versatile cutting tool that is perfect for a wide range of applications. With the ability to cut flat and curved surfaces in all types of plastics, fiberglass, and composite materials, as well as aluminum and sheet metal, this saw is a must-have for any workshop.

One of the standout features of this saw is the lock-out lever, which is designed to prevent accidental throttle operation. This system utilizes a spring-loaded latch that resets each time the lever is released, providing extra safety and peace of mind for the user.

The inline configuration of the Ingersoll Rand 429 Air Reciprocating Saw allows for easier access in tight spaces, making it an excellent choice for body shop repair, muffler and exhaust work, and sun roof installations. This cutting tool also features reduced vibration, which further adds to its ease of use and versatility.

In addition to being versatile and easy to use, the Ingersoll Rand 429 Air Reciprocating Saw is also incredibly reliable. The positive blade retainer and adjustable blade guide increase blade life, ensuring that this tool will last for years to come.

Overall, the Ingersoll Rand 429 Air Reciprocating Saw is a top-of-the-line cutting tool that is perfect for anyone who needs to cut a wide variety of materials. Its versatility, safety features, and reliability make it a must-have for any workshop or garage.

9. Bosch Rm618 6-Inch 18t Metal Cutting Reciprocating Saw Blades – 5 Pack , Blue

The BOSCH RM618 6-Inch 18T Metal Cutting reciprocating Saw Blades – 5 Pack, Blue, is a power tool accessory that is designed to help users cut through metal effectively. These saw blades are made of high-quality materials that offer durability and reliability, ensuring that they can withstand the rigors of heavy-duty cutting tasks.

Measuring 22.275 H x 1.676 L x 5.994 W centimeters, the package containing the BOSCH RM618 saw blades weighs 0.086 kilograms, making it easy to carry and store. The compact size of the package also means that users can easily transport it from one job site to another.

Made in Switzerland, the BOSCH RM618 saw blades are known for their precision and consistency. The blades are designed with 18 teeth, which provide a smooth and accurate cut through metal. This feature makes them ideal for professionals and DIY enthusiasts who need to cut through metal sheets, pipes, and other metal materials.

One of the benefits of using the BOSCH RM618 saw blades is that they are compatible with a variety of reciprocating saws, including those from other brands. This compatibility ensures that users can use the saw blades with their existing tools, saving them the cost of purchasing a new saw.

The BOSCH RM618 saw blades are also designed with user safety in mind. They have a unique tooth geometry that reduces the likelihood of blade binding, which can cause accidents. The blades are also made of high-speed steel, which makes them resistant to breakage and bending, further reducing the risk of accidents.

In conclusion, the BOSCH RM618 6-Inch 18T Metal Cutting reciprocating Saw Blades – 5 Pack, Blue, is an essential power tool accessory for anyone who needs to cut through metal materials. With their precision, consistency, and durability, these saw blades are perfect for professionals and DIY enthusiasts alike. Their compatibility with a variety of reciprocating saws, coupled with their safety features, makes them a must-have for anyone who values efficiency and safety in their cutting tasks.

10. Ridgid 42878 Model 238-P Powered Soil Pipe Cutter, 8-Inch Chain Pipe Cutter

The RIDGID 42878 Model 238-P Powered Soil Pipe Cutter is a versatile cutting tool that can cut through soil pipes of up to 8 inches in diameter. This powerful cutter can be operated using a 1/2-inch square drive impact driver or ratchet, making it a dual-powered tool that can handle a range of cutting applications.

The compact and lightweight design of this soil pipe cutter allows it to fit into tight spaces in overhead and below-grade applications, making it ideal for use in difficult-to-reach areas. The articulating outward-facing chain hooks are designed to lay on the pipe, making it easy to latch onto the pipe and set up the cutter quickly.

The RIDGID 42878 Model 238-P Powered Soil Pipe Cutter features two directional operation, which allows for scoring of the pipe for a clean cut. This feature ensures that the cut is precise and clean, which is important in applications where accuracy is critical.

When used with an impact driver that has a minimum torque of 200-ft-lbs, this soil pipe cutter can cut through pipes of up to 8 inches in diameter. For smaller pipes, the included ratchet can be used to manually cut pipes of up to 4 inches in diameter.

The RIDGID 42878 Model 238-P Powered Soil Pipe Cutter is a durable and reliable tool that is built to last. It is designed to be easy to use and set up, making it an ideal choice for professionals who need a cutting tool that can handle a range of cutting applications.

Overall, the RIDGID 42878 Model 238-P Powered Soil Pipe Cutter is a powerful and versatile tool that can handle a range of cutting applications. Its compact and lightweight design, combined with its dual-powered operation, makes it an ideal choice for professionals who need a cutting tool that can handle a range of cutting applications.

Best Sawzall Blade For Cutting Exhaust Pipe FAQs

Can a standard sawzall blade be used to cut exhaust pipes?

Yes, a standard sawzall blade can be used to cut exhaust pipes, but it is not the ideal tool for the job. Exhaust pipes are made of a variety of materials, including stainless steel, aluminized steel, and mild steel, which require different types of blades for cutting. Standard sawzall blades are typically designed for cutting wood and metal, but they may not be durable enough to handle the high heat and abrasive nature of cutting exhaust pipes. Moreover, using a sawzall may create rough, jagged edges that could cause problems with exhaust flow or even lead to leaks. It is recommended to use a specialized exhaust pipe cutter or a reciprocating saw with a bi-metal blade that is specifically designed for cutting through metal pipes. These tools will provide a cleaner, more precise cut without damaging the pipe or compromising its integrity.

How can I safely and effectively cut exhaust pipes with a sawzall blade?

When cutting exhaust pipes with a sawzall blade, safety should be the top priority. Start by wearing proper protective gear, such as gloves and eye protection. Make sure the pipe is securely clamped or held in place to prevent it from moving while cutting. Use a metal-cutting blade with fine teeth and ensure it is securely locked in the sawzall.

Begin cutting slowly and steadily, allowing the blade to do the work. Avoid applying too much pressure, which can cause the blade to overheat and dull quickly. Keep the blade perpendicular to the pipe to ensure a straight cut. If the cut is not straight, it may cause leaks or affect the performance of the vehicle.

Once the cut is complete, use a metal file or grinder to smooth any rough edges. Inspect the pipe for any signs of damage, such as cracks or rust, and replace if necessary. Remember to always follow safety guidelines when using power tools.

What are some tips for prolonging the lifespan of a sawzall blade when cutting exhaust pipes?

When it comes to cutting exhaust pipes with a sawzall blade, there are several tips that can help prolong the lifespan of the blade:

1. Choose the right blade: Make sure to select a blade specifically designed for cutting through metal, such as a bi-metal blade. This will ensure that the blade is able to withstand the high heat and friction generated during the cutting process.

2. Keep the blade cool: Cutting through metal generates a lot of heat, which can cause the blade to wear out faster. To prevent this, you can use a coolant or lubricant spray to keep the blade cool and reduce friction.

3. Use the right speed: Cutting too fast can cause the blade to wear out quickly, while cutting too slowly can put unnecessary strain on the blade. Make sure to use the appropriate cutting speed for the specific material and thickness of the exhaust pipe.

4. Use the right technique: When cutting through exhaust pipes, it's important to use a steady back-and-forth motion and avoid putting too much pressure on the blade. This will help to prevent the blade from bending or breaking.

5. Keep the blade clean: After each use, make sure to clean the blade thoroughly to remove any debris or buildup that could damage the blade. This will help to keep the blade sharp and prolong its lifespan.

What size sawzall blade is needed for cutting exhaust pipes?

The size of the sawzall blade needed for cutting exhaust pipes depends on the diameter of the pipe being cut. A blade between 6 and 12 inches long with a thickness of 0.035 to 0.062 inches is suitable for cutting most exhaust pipes. Blades with finer teeth are better for cutting thinner pipes, while blades with larger teeth are better for thicker pipes. It is important to choose a blade that is specifically designed for metal cutting to ensure a clean and precise cut. When cutting exhaust pipes, it is also important to wear appropriate safety gear, such as gloves and eye protection, and to work in a well-ventilated area as toxic fumes may be released during the cutting process. Additionally, it is recommended to securely clamp the pipe before cutting to prevent it from moving and causing injury.

What type of sawzall blade is best for cutting exhaust pipes?

When it comes to cutting exhaust pipes, the best type of sawzall blade to use is a bi-metal blade. Bi-metal blades are specifically designed for cutting through tough materials like metal, which is why they are perfect for cutting exhaust pipes. These blades consist of two different types of metal – high-speed steel and high-carbon steel – which work together to provide a smooth and precise cut.

One of the main advantages of using a bi-metal sawzall blade is that they are extremely durable and can withstand the high temperatures generated by cutting exhaust pipes. They are also resistant to wear and tear, which means they will last longer than other types of blades. Additionally, bi-metal blades feature a tooth design that is optimized for cutting through metal, which ensures a clean and efficient cut every time.

Overall, if you are looking to cut exhaust pipes with a sawzall, a bi-metal blade is definitely the way to go. With their durability, resistance to wear, and specialized tooth design, they are the perfect tool for the job.

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