Best 120V Stick Welder (2024 Update)

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If you're looking for a welder that can conveniently run on a 120v power source, then a stick welder is a great option for you. With its portability, versatility, and ease of use, a 120v stick welder can be a great addition to your workshop. However, with so many options available in the market, it can be challenging to determine which one is the best fit for your needs.

Before buying a 120v stick welder, there are a few factors that you need to consider. The first is the amperage range of the device, as this will determine the types of materials it can weld. You should also consider the duty cycle, which refers to the amount of time the welder can work continuously without overheating. Another essential factor is the weight and size of the machine, as this will determine how portable and easy to use the welder is. Finally, you should also consider the cost and your budget before making a decision.

Are you wondering which is the best 120v stick welder available in the market right now? Are you looking for a portable and lightweight welder that can run on a 120v power source? Do you want a welder that can handle small to medium jobs and is easy to use? If you've answered yes to any of these questions, then keep reading as we've got you covered. We've done the research for you and compiled a list of the best 120v stick welders in the market based on various factors, so you can make an informed decision and choose the one that suits your needs.

10 Best 120V Stick Welder

# Product Image Product Name Product Notes Check Price
1
Ideal for portable and easy-to-use welding on DIY projects at home or small-scale industrial applications with 110/120V power supply.
2
It is ideal for welding and TIG applications with its inverter technology, 120V power supply, and 20-80 amp output.
3
The product is ideal for performing stick ARC welding with an IGBT digital display LCD and hot start feature.
4
Ideal for small welding projects requiring low amperage output and use with standard 120V household outlets.
5
It is ideal for MMA welding tasks with 120V input voltage, featuring hot start and IGBT inverter technology.
6
The product is ideal for small welding projects at home, garage, or workshop.
7
The product is ideal for performing various types of welding including MIG, Flux Core Arc, Stick, Wire and TIG.
8
The product is ideal for home or jobsite use as a DC Stick Welder and Lift TIG Welder.
9
The product is ideal for stick welding and suitable for welding on mild steel, low alloy steel, and stainless steel.
10
Ideal for beginners and DIY projects with both 120V and 230V power options.
Ideal for portable and easy-to-use welding on DIY projects at home or small-scale industrial applications with 110/120V power supply.
It is ideal for welding and TIG applications with its inverter technology, 120V power supply, and 20-80 amp output.
The product is ideal for performing stick ARC welding with an IGBT digital display LCD and hot start feature.
Ideal for small welding projects requiring low amperage output and use with standard 120V household outlets.
It is ideal for MMA welding tasks with 120V input voltage, featuring hot start and IGBT inverter technology.
The product is ideal for small welding projects at home, garage, or workshop.
The product is ideal for performing various types of welding including MIG, Flux Core Arc, Stick, Wire and TIG.
The product is ideal for home or jobsite use as a DC Stick Welder and Lift TIG Welder.
The product is ideal for stick welding and suitable for welding on mild steel, low alloy steel, and stainless steel.
Ideal for beginners and DIY projects with both 120V and 230V power options.

1. Mini Arcraft Welder: Powerful, Portable, Precise.

The ARCRAFT welding machine boasts a unique and stylish appearance while being incredibly compact and lightweight, with dimensions of 7.17" x 4.13" x 11.85" and a weight of only 5.4 lbs. It comes equipped with an adjustable shoulder strap, making it extremely portable and easy to carry anywhere you need it.

Thanks to its advanced IGBT technology, this arc welding machine has an efficient inverter-powered system that produces smooth DC arc welds. Its IGBT power device with a unique control mode improves the reliability of the welding machine, making it a safe and dependable choice for any welding job.

Safety is paramount with this welder machine, as it comes with built-in hot start, anti-stick, and arc force features for quick and easy arc starting and restarts. Additionally, the thermal overload protection ensures that the machine stays safe and functional even under heavy use. This welder machine has ideal performance for most E6013, E6011, E6010, E7018, and E308-16 rods.

The ARCRAFT welding machine is energy efficient, reducing the damage of copper and iron and significantly increasing the welding frequency. Its closed-loop feedback control ensures that the output voltage is stable, making it highly adaptable to any electricity network. Moreover, this powerful welder is capable of welding mild steel, weld steel, stainless steel, and cast iron with ease.

ARCRAFT is committed to providing warm and professional service to its customers. If you have any questions during the use of their products, please feel free to contact them. They offer a full range of professional welding products, so be sure to check out their shop to get yourself ready for an efficient and safe welding experience.

2. Ironton Arc80 Stick Welder With Tig Function – Inverter, 120 Volt, 20–80 Amp Output

The welding enthusiasts will love this powerful welding machine that can handle materials up to 1/8in with its 80 Amp DC output. With inverter technology, this machine requires less input power, making it more energy-efficient and cost-effective. Its compact and extra lightweight case also makes it easy to transport from one job site to another.

Safety is a top priority with this welding machine. It comes with a cooling fan and thermal overload protection to prevent overheating and damage to the machine. The adjustable amperage dial offers versatility with its 20-75 Amp DC output, allowing the user to tailor the welding machine to their specific welding needs.

Whether you're a professional welder or a DIY enthusiast, this welding machine is an excellent investment. Its powerful yet energy-efficient performance, lightweight and compact design, and safety features make it a reliable and convenient choice for any welding project.

3. Dekopro Digital Mma Welder – Hot Start & Lcd

The DEKOPRO MMA/Lift TIG Welder is a top-of-the-line welding machine that is equipped with advanced IGBT inverter design, making it an upgraded choice for professional welders. Unlike general welding machines, this welder is optimized in terms of power, hot start, and LCD, which can significantly improve its performance.

One of the most notable features of this welder is its energy efficiency. It is designed to deliver stable current, which reduces the damage of copper and iron, increases the welding frequency, and optimizes energy efficiency. This means that the welder can operate for longer periods without the need for frequent breaks, making it perfect for high-intensity welding jobs.

Another great feature of this welder is its ease of use. It has an automatic compensation for fluctuation, under-voltage protection, over-voltage protection, over-current protection, and a no electromagnetic noise mechanism that enables safe operation. This ensures that the welder is easy to operate and maintain, even for novice welders.

The DEKOPRO MMA/Lift TIG Welder is also designed with portability in mind. It features an easy carrying handle, compact light-weight design, making it easy to transport and store. This makes it an ideal choice for welders who need to work in different locations or those who need to move their equipment frequently.

This versatile welder is a 2 in 1 MMA/Lift TIG welder that is perfect for high TIG torch with stick arc welding. It is also very suitable for welding stainless steel, mild steel, aluminum, and other metal materials. This makes it perfect for professionals or DIY use, making it a great investment for any welder.

4. Century K2789-1 Inverter Arc 120 Stick Welder, 10-90 Amps, 120v

This portable stick welder is the perfect tool for those looking for a compact and powerful welding machine. With a 120V input, it has a 10 to 90 amp output that supports mild steel stick electrode diameters from 1/16" to 5/64". Its smooth arc provides strong welds on 18 gauge sheet metal to 1/4" steel, making it a versatile option for a variety of welding projects.

One of the most impressive features of this stick welder is its 20% duty cycle at 70 amps. This allows the welder to run for 2 minutes out of each 10-minute period without overheating, ensuring consistent and reliable performance. Additionally, it offers an exact temperature setting for consistent welds, making it easy to achieve the desired results every time.

This stick welder comes with a shoulder strap, work cable, electrode holder, work clamp, and input cable with an attached plug, making it ready to use right out of the box. Its compact size and lightweight design make it easy to transport and store, making it an excellent choice for both professionals and DIY enthusiasts.

5. Powerarc Stick Welder: 120v, 90amp, Hot Start!

This welding machine is a versatile tool that can handle both STICK and TIG welding, making it suitable for use in various applications. With IGBT inverter technology, it provides stable and efficient welding with an anti-stick design, hot start, and adaptive arc force. These features help to prevent rod-stick and make welding a breeze.

The machine has a button on the panel that allows you to switch between STICK and TIG welding modes, and a knob that helps you adjust the output current to match the size of the welding rods or tungsten electrodes. Additionally, it has a built-in heat dissipation fan that keeps the machine cool, and if it overheats, is overloaded or under-voltage, it will automatically stop running to ensure safe use.

The welding machine is lightweight, weighing only 8 pounds, and comes with an adjustable strap, making it convenient to transport. It is also suitable for use indoors and outdoors and can weld various metals such as carbon steel, stainless steel, and cast iron.

The package comes with an electrode holder with cable, an earth clamp with cable, a folding mask, a brush, and an adapter, which adapts to a 15A socket, making it possible to start welding right away. However, you will need to purchase an extra TIG torch and gas cylinder when setting up for TIG mode.

6. Forney Easy Weld 298 Arc Welder 100st, 120-Volt, 90-Amp,green

The Inverter Power System is a top-of-the-line welding equipment that is perfect for professional welders. It boasts a 120-volt input and a 90-amp output, which makes it highly efficient in welding tasks. With its TIG capability (sold separately), this system is versatile and can handle various welding applications.

This system is designed to handle up to 1/8 inch rod, making it a great choice for welding jobs that require precision and accuracy. Its inverter technology ensures that the power output is stable, resulting in high-quality welds every time.

For those looking for additional tools and equipment, simply click on the name "BY FORNEY" above in blue under the title to view the full catalog of welders, abrasives, chain/wire rope, tools and more. This feature ensures that you can find everything you need in one place, saving you time and effort.

7. Versatile Green Welder: Tecweld Multiprocess Machine

The TECWELD welding machine is designed to make welding an effortless task for beginners and professionals alike. The machine comes equipped with a voltage control knob, wire speed adjustment knob, and synergic control that allows for automatic changes in voltage and wire feeding speed by simply adjusting the amperage or selecting different thicknesses.

This package includes a MIG welding machine, a MIG welding torch, a welding rod holder, a grounding clip, a folding welding cap, and a welding brush. The TECWELD welding machine is versatile and can be used for gas or gasless welding with flux core wire or solid wire. It can work with 2 to 10 pound rolls of .030" (0.8mm) solid core wire and .035" (0.9mm) flux core wire.

The TECWELD welding machine is also capable of performing well with most 6010, 6011, 6013, and 7018 rods in Arc Welding mode. The 120V voltage input provides flexibility for welding anywhere and anytime. The machine is suitable for Arc, Lift TIG, and flux MIG welding, and it is ready to use straight out of the box.

TECWELD is a professional welding machine manufacturer that aims to provide users with the best welding tools to make welding easier. If you have any questions or concerns, their customer service team is available 24/7 to provide assistance. Invest in the TECWELD welding machine today and experience effortless and efficient welding.

8. Dual-Voltage 160a Stick And Tig Welder

The 160-Amp Stick Welder by PrimeWeld is a powerful and versatile welding machine that is perfect for all your basic welding needs at home or the jobsite. With a dual voltage of 120V/240V, this DC stick welder also features a lift TIG function, providing 120-amp output on 120V and 160 amps on 240V. The stick function has an easy arc start and weld characteristics, ensuring a stable arc every time.

This welding unit is compact, reliable, and very versatile, making it a perfect multipurpose welding machine. It has a 60% duty cycle, allowing for quick and easy welds. Additionally, the PrimeWeld Stick160 can be run off a generator with either a 110V or 220V outlet, thanks to its handy dual-voltage input capability. The inverter technology uses Pulse Width Modulation technology for added reliability.

Despite its big power, this arc/TIG welder combo is lightweight and compact, making it easy to carry around your home or workshop. It features dependable heavy-duty components and provides more penetration than MIG/TIG/flux cores.

PrimeWeld is committed to providing great customer service, and their 3-year warranty is a testament to that. When you contact them, you speak with real technical specialists and representatives, and their USA-based parts and customer service is available 7 days a week.

9. Thunderbolt Stick Welder By Miller Electric

This top-of-the-line product is made in the United States with the highest quality materials and craftsmanship. The package dimensions measure 15.6 inches in length, 13.2 inches in width, and 13.3 inches in height, making it a compact and convenient size for easy storage and transportation. The package weight is 22.9 pounds, ensuring that the product is sturdy and durable. With a package quantity of one, customers can rest assured that they are receiving a high-quality product that will meet their needs. These parameters are carefully considered to ensure that the product is both functional and practical for everyday use. Whether you're looking for a reliable product for personal or professional use, this top-of-the-line option has everything you need.

10. Forney 291 Easy Weld 180 St 120v/230 V Welder

The Welder by Forney is a powerful welding machine that can weld up to 1/2" Mild Steel with an amperage range of 10-90 amps for 120 volts and 10-180 amps for 230 volts. It is designed to be versatile, with an easy start technology that makes every strike easy and eliminates the frustration of your electrode sticking. The Welder is both a DC Stick and TIG welder, making it a versatile tool for any welding project.

This rugged welding machine features a sturdy, all-metal case that’s built tough to take on wear and tear. It is also generator-friendly and can provide an extremely stable arc even off a power generator.

The Welder is functional and easy to use, with an 8’ ground clamp, 8’ electrode holder, and 8’ power cable. It has an integrated handle and cable wrap for easy storing and portability. With the lift start capability for TIG, there’s no need for a foot pedal. Weighing only 14 lbs., you can easily take this machine right to your project.

The Welder has a duty cycle of 80 amps @ 30% for 120 volts and 180 amps @ 25% for 230 volts, making it a reliable tool for any welding job.

To view our full catalog of Welders, Abrasives, Chain/Wire Rope, Tools, and more, click on the (BY FORNEY) name above in blue under the title. The Welder by Forney is a powerful, versatile, and reliable welding machine that is perfect for any welding project.

Best 120V Stick Welder FAQs

Are there any 120v stick welders that offer dual voltage capabilities?

Yes, there are stick welders that offer dual voltage capabilities. Dual voltage welders are designed to work with both 120V and 240V power sources, which makes them more versatile and convenient to use. When working on smaller projects or in areas where only 120V power is available, a dual voltage stick welder can be a great option. Some popular brands that offer dual voltage stick welders include Lincoln Electric, Hobart, and Everlast. It is important to note that not all stick welders are designed to handle dual voltage, so it is important to verify the specifications before making a purchase. Additionally, it is important to ensure that the power source being used can handle the amperage requirements of the welder to avoid any safety hazards or damage to the equipment.

How portable are the best 120v stick welders?

The portability of the best 120v stick welders can vary depending on the specific model and brand. However, most 120v stick welders are designed to be portable and easy to move around. They are usually lightweight and compact, making them ideal for use in small spaces or for welding on the go.

Some 120v stick welders come with built-in handles or carrying straps, which make them easy to transport from one job site to another. Others may come with a trolley or cart, which allows you to move the welder around with ease.

It's worth noting that while 120v stick welders are generally more portable than their larger counterparts, they may not be as powerful. As such, they may not be suitable for heavy-duty welding tasks. However, for light to medium-duty welding jobs, a good quality 120v stick welder can be a great investment for both professional welders and DIY enthusiasts alike.

What are the top brands of 120v stick welders?

There are a number of reputable brands that manufacture high-quality 120v stick welders. Some of the top brands include Lincoln Electric, Hobart, Miller Electric, and ESAB. These brands are known for producing durable, reliable, and efficient welding machines that can handle a variety of welding tasks.

Lincoln Electric is a well-known brand that produces a range of welding machines, including stick welders. Their 120v stick welders are popular among DIY enthusiasts and professionals alike for their ease of use and versatility.

Hobart is another trusted brand that produces a range of welding machines, including 120v stick welders. Their machines are known for their portability and durability, making them a great choice for those who need to move their welder from job site to job site.

Miller Electric is a leading manufacturer of welding equipment and their 120v stick welders are no exception. Their machines are known for their power and precision, making them a popular choice for professionals.

Finally, ESAB is a well-known brand that produces a range of welding machines, including 120v stick welders. Their machines are known for their durability and reliability, making them a great choice for those who need a dependable welding machine that can handle tough jobs.

What is the duty cycle of the best 120v stick welders?

The duty cycle of a 120v stick welder can vary depending on the specific model and brand. However, generally speaking, the duty cycle of the best 120v stick welders ranges from 20% to 30% at a rated output of 90 amps to 100 amps. This means that the welder can operate continuously for the percentage of time specified before it needs to cool down to prevent overheating. For example, a 20% duty cycle at 90 amps means that the welder can be used for two minutes out of every ten minutes before it needs to cool down. It is important to note that the duty cycle can be affected by a number of factors, including ambient temperature, amperage, and electrode size. Therefore, it is recommended to always refer to the manufacturer's specifications for the specific model being used.

What is the maximum amperage output of the best 120v stick welders?

The maximum amperage output of the best 120v stick welders varies depending on the specific model and brand. However, most 120v stick welders have a maximum amperage output ranging from 70 amps to 140 amps. It is important to note that the amperage output also depends on the thickness of the metal being welded. Thicker metals require higher amperage output, while thinner metals require lower amperage output. When choosing a 120v stick welder, it is important to consider your specific welding needs and the materials you will be working with to ensure that you select a machine with a suitable amperage range. It is also recommended to consult with a professional or experienced welder for guidance in selecting the best welder for your needs.

What is the price range for high-quality 120v stick welders?

The price range for high-quality 120v stick welders can vary depending on the brand, model, and features offered. Generally speaking, you can expect to pay anywhere from $150 to $500 for a good quality 120v stick welder. Keep in mind that while you may be able to find cheaper options, it's important to invest in a high-quality machine that will provide consistent and reliable performance. Cheaper models may not have the same durability or capabilities as more expensive options, and may not be able to handle more complex welding projects. When shopping for a 120v stick welder, look for brands with a reputation for quality and reliability, and consider the features that are most important to you, such as amperage range, duty cycle, and portability.

What materials can be welded with a 120v stick welder?

A 120v stick welder is generally used for light to medium welding tasks. It is suitable for welding materials such as mild steel, stainless steel, and cast iron up to a thickness of around 1/8 inch. However, the thickness of the material that can be welded depends on the amperage of the welder.

Also, keep in mind that stick welding may not be the best option for some materials, such as aluminum, copper, and brass. These materials require specialized welding processes such as MIG or TIG welding.

If you are unsure about which welding process or material is suitable for your project, it is always best to consult a professional welder or conduct some research to ensure that you are using the correct equipment and techniques.

What safety features should I look for in a 120v stick welder?

When looking for a 120v stick welder, there are several safety features that you should consider before making a purchase. Firstly, you should ensure that the welder has an automatic shut-off feature that will turn off the machine when it overheats or when the duty cycle is exceeded. This is important as it prevents the machine from getting damaged and also reduces the risk of a fire hazard.

Secondly, you should ensure that the welder has a ground fault circuit interrupter (GFCI) built in to prevent electric shock. This is especially important if you are working in a wet environment or if your hands are wet when using the machine.

Thirdly, you should ensure that the welder has a welding helmet or mask that provides adequate protection from the welding arc. The helmet should have a shade rating that corresponds to the type of welding you will be doing.

Lastly, you should ensure that the welder has a sturdy and grounded work surface to prevent electric shock and ensure stability during use. Overall, it is important to prioritize safety features when choosing a 120v stick welder to ensure that you can work with confidence and avoid any potential hazards.

What types of electrodes can be used with a 120v stick welder?

A 120v stick welder is a popular type of welding machine that is commonly used for household repairs and small welding projects. When it comes to choosing the right electrodes for a 120v stick welder, there are several types available that can be used depending on the type of metal being welded.

The most common types of electrodes used with a 120v stick welder are the E6013 and E7018. The E6013 electrode is a general-purpose electrode that is suitable for welding mild steel, while the E7018 is a low hydrogen electrode that is ideal for welding heavy-duty steel and cast iron.

Other types of electrodes that can be used with a 120v stick welder include the E6011, which is a versatile electrode that can be used on dirty or rusty steel, and the E6010, which is used for welding thicker materials. It is important to choose the right electrode for your specific welding project to ensure a strong and durable weld.

Which 120v stick welders are best for beginners?

If you are a beginner in welding and looking for a 120v stick welder, there are several options available in the market that can be suitable for you. One of the most popular and highly recommended options is the Lincoln Electric K2185-1 Handy MIG Welder. This welder is easy to set up and use, and it comes with a user-friendly interface that allows you to adjust the voltage and wire feed speed according to your needs. Another great option is the Hobart 500570 Stickmate 160i, which is known for its excellent arc stability and smooth welding performance. It is also lightweight and portable, making it easy to move around your workplace. The Forney Easy Weld 298 Arc Welder is another popular choice for beginners, offering a compact and affordable solution for light-duty welding tasks. Other notable options include the Amico ARC-160D and the Everlast PowerARC 140ST. Ultimately, when choosing a 120v stick welder, it is essential to consider your specific needs and budget to find the best option for you.

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